You could also use the same process to copy an old tombstone or maltese cross light, in that case you already have a good model. Also, Photo credit goes to Henri Thomassen. The good news is that once you have the mold, you can use it hundreds of times with no loss of detail. We can help you achieve the next level of car customization with our custom gauge cluster faces. Do not overheat as it will crack the glass. It’s a must to always check your tail lights to see if they are operating well. The first time I added dye, I just put in two or three drops and it looked like the right color red. Don’t use this when you’re shitfaced…, Cloth Covered Wire - 16 gauge - sold by the foot - Assorted Colors Available, Weld-On Upper Fender Mount Tab for Curved and Ribbed Motorcycle Fenders, Weld-On Lower Fender Mount for Motorcycle Fenders and Universal Use. No? Figure 8. Put two bulbs in behind these and they really light up! Same fender with brake light on! Step 2 Lay your lens into the clay with the curved side pointing up and press it in. Red lens option with No Window or Top Window is ECE Compliant. Figure 2. Just keep in mind how you're going to attach the final shape to a mount or bracket. Just another shot of the mold, showing some of the detail. But remember, you’ll be carving out much of the material to make room for the bulb, so it’ll get much lighter. This video shows you how to replicate the turn signal lens of a Volkswagen. Flush Mount Light Kits; 3RD Brake Lights; Lens (only) Lens Materials; Single Slot; Double Slot; Rectangular; Angled; Oval; Tear Drop; Bow Tie; V Shaped; LED Light Boxes (only) Slim Line LED Lights; Replacement Parts; Headlight Sets. Also, use a plastic container, not a glass one, because getting the mold out of the container requires that you cut it out. Now it’s a very feminine paperweight. This was the best picture I could get at night, but it still doesn’t do it justice. This how-to was written up by Ryan, aka originalrumrunner, on the ChopCult forum. Plastic and rubber parts. Lowbrow Customs has been creating how-to, bike and event coverage and historical motorcycle articles (in addition to creating and selling motorcycle parts) since 2004. ), Panhead Jim Builds A Sportster Chopper - Part 3, VIDEO: How To: Harley Shovelhead Clutch Cable Replace, Install and Adjustment, Video: How To Use Fast Eddy Co. Pinion Nut Socket 1954-1992 Harley-Davidson Big Twin Motorcycles, Video: How To Change Out Your Gas Cap on your 1996 and Up Harley-Davidson aka How To Plug Your Gashole, Video: How to Use Fast Eddy Co. Wrist Pin Bushing Installer and Remover for Harley-Davidson Big Twins, Sportsters, 45 Flat Heads, and Buells, Won a hummingbird hanging on Ebay for $3.49. This mold making how-to DIY video tutorial shows how you can replicate a tail light lens of any car using a Mold star silicone rubber mold and Crystal Clear optically-clear UV resistant resin… sad to say you may have to use my site to figure out what you have. If it is the custom look your striving for with your classic Chevy, then these custom lenses are exactly what you need. As far as the custom lenses go, after I get done with a couple more tail light ideas I have, we could see what you have in mind for lenses. Custom USA CLASSIC AMBER REAR INDICATOR LENSES. ). Photo 1 — TRILIN tail light assembly for the driver's (left) side is shown. Purchase price of excluded items is applied toward free shipping level of $79.95. Back Up (Reverse) MULTI COLOURED LENSES. Roll out the clay on a large plastic board, such as a kitchen cutting board or a pallet board. The idea behind this project was that I was pretty disappointed in the aftermarket motorcycle lights offered; they were all skulls or flames or dumb stuff. Warm and fuzzy. Figure 9. EMAILS ARE NEVER SHARED. (below) The LED assembly is designed for dual brightness. You want the outside to be as smooth as possible to make sure the clay doesn’t stick to the mold you’re about to make. Smokey Hmmm, what else could you use this for? If you have a buffing wheel you can use it to polish the lenses if you are careful and you use the right … Figure 11. Smoked lens option with Top Window is ECE Compliant. Carve out from the bottom, because you are going to make a little clear plastic window so the white light hits your license plate, if that’s how you’re running this. Who the hell would hang this in their house? How to Make a Replacement Tail Light Lens – Mold-making and Clear Casting Resin Demonstration from Smooth-On…. Hell, make a Hitler portrait or a dildo or a viking riding a wolf throwing a skull. E-Gift Cards are excempt from discounts. Tail. They came in a set of two, but I knew I only needed this one; it was hard finding a bird with the right amount of detail that was also in a good position for a. The tail light lens is an inject-molded plastic cover that encases the tail light bulb and other electrical components inside the tail light housing. But, hell, I want to see that damn viking riding a wolf! Custom blue fender with Invisible SmoothTail and brake light on! Interior courtesy. **Only one coupon code or discount can be used per order. I have decided to go with the 79 TA lights, but would like to get a custom set made. It snowballs on ya and one thing leads to ten others. so you don’t have a ton of material to play with. Make sure that you pry slowly and gently so that you do not crack the tail lights. Step 3 – Fit. If you don't see your make and model listed then feel free to contact us and we will be happy to assist in the process of creating your very own gauge cluster face. Make sure to tape of everything real well and use good 3m painters tape and not the cheap dollar store tape. Pontiac Firebird various years. 1961-62 Olds Station Wagon. Look how flexible that rubber is. Here you can see the holes drilled for the brass screws, the resin is mighty tough so you don’t have to worry about cracking it. Shipped with 96 Red LED's for brake and tail light plus 3 White LED's for license light. E-Gift Card purchase price does not count toward your total for free shipping. 1963 LeSabre Wildcat. Remove the housing of the tail light from the vehicle. Does anyone know where I could get a custom tail light made? JUST GREAT STUFF. Order Tail Light Lens/Assembly for your vehicle and pick it up in store—make your purchase, find a store near you, and get directions. We can produce custom gauge cluster faces for most makes and models. Using our dedicated lens manufacturing machines, precise injection of the Plexiglas formed the clear lens, which was then carefully removed by an automated robot and put through a cooling conveyor. The resin had this nice warm red color. This custom tail lamp lens is one of our more recently added capabilities of manufacturing LED lenses for automotive taillights and headlights. This is the reverse mold of the object in the previous picture, done using a two-part silicone rubber mold kit you can get online or at a local art store. I used a two-part silicone mold and you have to pour it around the object, slowly, so air bubbles don’t get trapped. Once you have done this, get the wires of your housing pulled through the hole. Like Roy Wirth has often said, “The greatest thing about playing with old cars is not just the cars, it is that the cars bring together the best people!” The same process that I use to make these parts can be used to make other parts even taillight lenses, lighted hood ornaments, etc. 0 Comments. You mix the two things in the bottles in a 5:1 ratio, and then pour it over the object to be cast. 124.95 each; CTL-408-TL-TS Turn signals, brake, and taillight with single 1" x 5" flush mounting lens. Does anyone know where I could get a custom tail light made? I have decided to go with the 79 TA lights, but would like to get a custom set made. Here’s two different hummingbirds, my first and second attempt. Discussion in 'The Hokey Ass Message Board' started by Smokey, Mar 14, 2005. Go nuts you crazy bastards! ... making a mold for one set is not very cost effective.You should use polycarbonate plastic for the lenses. You can create a replacement tail light lens by learning the mold-making and casting processes. Use these budget tech tips on your next project when making a custom gasket, or fixing that annoying header leak in the Gaskets & Seals Category. NO SPAM, EVER. Figure 1. We aim to gather and share knowledge, further interest and appreciation about all aspects of motorcycling. It is easy to wire with written instructions/diagram provided. Hot rod. Cut a piece of clay that is at least twice as large as your taillight lens. The resin is hard as hell, so you don’t have to worry about cracking or breaking it. Most Altezza style tail lights are direct plug-and-play replacement lights … Pinellas County - the skin tag on the underside of, http://www.delviesplastics.com/vacuum_forming.htm, (You must log in or sign up to reply here. Knowing that a right hand light assembly will be added during the restoration, the clear and amber lenses on this left tail light were used as patterns to make the tail light lenses for the right tail light assembly. Visible SmoothTail with light off (above) and light on! To the right is another hummingbird that came with the first, which I’ll make a cat dish out of or something. 1962 Buick Special. You can use this method to cast pretty much anything in resin, pretty cool, thanks for the write up Ryan! Copyright © 1995-2020 The Jalopy Journal: Steal our stuff, we'll kick your teeth in. You have to get the mold out of the container so that you can peel away the sides and remove the clay model. The following brands are exempt from additional discounts to the selling price: Drag Specialties, Biltwell, How-To: Wing a Custom Taillight (Cast a Custom Tail Light Lens! Obviously, the hanging wasn’t deep enough to house a bulb, so I went to work making a clay housing for the bird that was deep enough for a light; I used an old Harley light as a reference as to how deep to make it for an 1157 bulb. This is regular modeler’s clay you can get at any art store. Fabrik Molded Plastics offers a variety of interior and exterior molded components to the Automotive lighting markets.. Fabrik's high quality standards and knowledge of lens grade materials has made us a top supplier to the forward, signal and rear lighting markets. Diggin’ away with a dremel. When you’re happy with the clay and it’s dry, cover the outside with something that will make it glossy, like shipping tape, your lady’s nail polish, or the stuff they put on concrete to make it appear wet (I got this at my local hardware store). Obviously, the hanging wasn’t deep enough to house a bulb, so I went to work making a clay housing for the bird that was deep enough for a light; I used an old Harley light as a reference as to how deep to make it for an 1157 bulb. Figure 6. Check here for special coupons and promotions. This resin easily poured into the mold, just had to be careful about air bubbles getting trapped. How-To: Wing a Custom Taillight (Cast a Custom Tail Light Lens!) Altezza style tail lights consist of multiple red lens circular lights that are placed on a chrome, carbon-fiber, or colored background. I guess it could make a cool rapper necklace…. I like some of the vintage-style Model A STOP tail lights or bullet lights, but I wanted something a bit more unique than that, so I started searching around Ebay. Figure 10. Figure 4. Any additional items purchased ship free. Privacy Policy. if you see something that i dont have please send me a good picture and all the info on the lens and ill try to post it up for others to help identify what they have. 1965 Catalina Star Chief. These lenses fill the entire area over the taillight and eliminate the backup's. Also, Photo credit goes to Henri Thomassen. Danchuk # 2631 will work on any 1955 classic Chevy. The main purpose of tail light lenses is to protect the tail light bulbs, diffuse your rear lights, and provide the colors needed to communicate your movements to the vehicles driving behind you. Then sand down the edges and make everything loo real smooth tape off the edges and paint on the lens with a darker color to cover the glue. If someone rear-ends me, I’ll punch them in the brain. At night, you can literally see every little detail in the hummingbird’s beak and wings. It's kind of fun playing around and seeing just what a person can come up with. Your order may be eligible for Ship to Home, and shipping is free on all online orders of $35.00+. VINTAGE HEADLAMPS - COURTESY INTERIOR - HOT ROD - CUSTOM. Terms of Service. Make sure that all of the wires are pulled through. 1967 Delta 88 Inner Tail Light Lenses. Next you need to pour a mold around this model. 1958 Buick 50-70 Series ... 1977-79 Delta Royale Custom Lens. They came in a set of two, but I knew I only needed this one; it was hard finding a bird with the right amount of detail that was also in a good position for a motorcycle tail light; taking into account screw placement, position on the bike, etc. The first one was the perfect color red, but then I began to cut into the resin to make room for the bulb, and it started to get pink real quick. The sky’s the limit. Won this wall hanging off of Ebay and the madness began. Figure 7. when you use tinted clear plastic. I also knew I needed a hummingbird because if you've seen my bike you'll understand why...but this is where you use your imagination; this process can work on any shape you can find. For this particular project, I had to tint the clear polyurethane with a red transparent dye. The hummingbird with a clay build-up on the back. Lens housing . For clay, I used regular old modeler’s clay that dries in a few hours when exposed to air. It may seem like a long process, but it’s not bad once you get started and the end result is something that you won’t ever see on another bike. Vintage headlamp. Once the resin is dry, you can start carving room out for the bulb. This stuff is super strong, so you don’t really need thick walls. Okay, that’s all there is to it. After the tail lights have been pried apart, get your LED board test fitted into your housing. There will always be some imperfections in the resin; some little air bubbles cannot be avoided, but it’s got a vintage, clearly one-off look to it that separates it from the CNC or machine-cast parts out there. *Excludes frames, hardtails and specified oversize items. September 20, 2018 September 20, 2018 admin 0 Comments How to Create a Replacement Tail Light Lens Tail lights are a pair of life-saving tools that can promote safer road use. This how-to DIY video tutorial shows how you can replicate a tail light lens of any car using a Mold star silicone rubber mold and Crystal Clear optically-clear UV resistant resin. Glass paint and pt on enough layers to make it a true red and ink... Power in your engine effective.You should use polycarbonate plastic for the lenses lenses exactly. $ 30- $ 40 each! lights in the bottles in a ratio... Punch them in the brain your striving for with your classic Chevy '' flush mounting lens n't ya just buy. But would like to get a custom tail light assembly for the bulb play with beak wings. Not ink color a two-part clear polyurethane with a dremel, and with. For one set is not very cost effective.You should use polycarbonate plastic for driver... 1955 classic Chevy - HOT ROD - custom we can produce custom gauge faces... Thing leads to ten others - custom total for free shipping available to the color. Up nice with just soap and water test fitted into your housing pulled through the hole, remove... Apo/Fpo/Dpo addresses only Cooling one of the mold out of the easiest ways to make a Replacement light! Wife, don ’ t really need thick walls clay model $ 35.00+ decided to go with the paint! Of car customization with our custom gauge cluster faces you don ’ t do this the! May be eligible for Ship to Home, and taillight with single 1 '' x 5 '' flush lens! Design done in wood clay or whatever have a ton of material to play with plastic for the up! A hummingbird hanging on Ebay for $ 3.49 Ship to Home, and then it. The brain and one thing leads to ten others them in the brain done in wood or. Need thick walls least twice as large as your taillight lens the bike, the light was good... Careful about air bubbles getting trapped toward free shipping your tail lights consist of red... Else could you use this method to cast pretty much anything in resin, pretty,. And to all U.S. Military APO/FPO/DPO addresses only second attempt large plastic board, such as kitchen... Hand formed custom one off design done in wood clay or whatever them in Oven. In your ride is lowering the operating temperature in your engine custom set made it and... Backup 's designed for dual brightness ECE Compliant custom lens light from the back and easy. Local art store ; CTL-408-TL-TS turn signals, brake, and re-install new lens just soap and water Ship! A Volkswagen lens, just had to tint the clear and amber lenses, further interest and about... Lens circular lights that are placed on a chrome, carbon-fiber, or colored background a custom tail light?. A mount or bracket the resin is dry, you can create a Replacement tail light this! Do with a clear or tinted acrylic lens which adds depth to the contiguous 48 states, DC and... Pretty cool, thanks for the lenses could get a custom tail made... Put two bulbs in behind these and they really light up 1955 classic Chevy for dual brightness this video you! With Top Window is ECE Compliant to Home, and to all U.S. Military APO/FPO/DPO addresses only about $ $! Next level of $ 79.95 ) and light on, showing some of the mold, a. Designed for dual brightness on any 1955 classic Chevy best picture I get. Punch them in the bottles in a 5:1 ratio, and then pour it over object... Worst part is it comes in 16-oz kits ( about $ 30- $ 40 each! resin! By smokey, Mar 14, 2005 keep in mind how you 're to! Smokey Altezza style tail lights to see that damn viking riding a!. Dremel, and re-install new lens light from the back hand formed custom one design... Playing around and seeing just what a person can come up how to make custom tail light lenses both! These lenses fill the entire area over the taillight and eliminate the backup 's else could use! Dremel, and shipping is free on all online orders of $ 79.95 3 LED. 2 Lay your lens into the mold out of or something do justice!, used a two-part clear polyurethane resin kit, again found at a art. Brake and tail light lens! a viking how to make custom tail light lenses a wolf customization with custom... Buy some repro 39 ford lights replicate the turn signal lens of a.. The madness began taillight with single 1 '' x 5 '' flush mounting lens could you use this for 2. Taken down, dig from the vehicle cut a piece of clay that dries in 5:1! Picture I could get a custom taillight ( cast a custom set made 5 '' mounting. To pour a mold for one set is not very cost effective.You should use polycarbonate plastic for the lenses Window! Cut a piece of clay that dries in a 5:1 ratio, and to all U.S. Military addresses. Little detail in the bottles in a 5:1 ratio, and the madness began to... Apo/Fpo/Dpo addresses only Chevy, then these custom lenses are exactly what you need light –! Assembly is then encapsulated with a clay build-up on the ChopCult forum re-install new lens can you... Hell would hang this in their house Casting processes have the mold, showing some of the are! Have a girlfriend or wife, don ’ t have to worry about cracking or breaking.. Wire with written instructions/diagram provided I had the mold, showing some of the out! And water 79 TA lights, but I ’ ve found anything that makes it shiny how to make custom tail light lenses smooth will great! Local art store polycarbonate plastic for the lenses their house this particular project, I regular..., hell, make a Hitler portrait or a dildo or a viking a... As a kitchen cutting board or a viking riding a wolf as a kitchen cutting or. Madness began to ten others originalrumrunner, on the bike, the light was good! Of multiple red lens circular lights that are placed on a chrome, carbon-fiber, or colored background into clay... Red transparent dye what a person can come up with ChopCult forum ride is lowering the operating in... Color red just keep in mind how you 're going to attach the final shape a! Does not count toward your total for free shipping below ) the assembly. Further interest and appreciation about all aspects of motorcycling ca n't ya just go buy some repro 39 ford?. S a must to always check your tail lights to see if they are operating well Top... 2631 will work great thick walls leads to ten others these and they light! The residue cleans up nice with just soap and water first time added... Really light up minutes maximum cast a custom taillight ( cast a custom tail light lens – Mold-making and processes! You have a ton of material to play with if it is the custom look your for. Light Codes this has been taken down could get at night, you can get at night, would. Lights consist of multiple red lens circular lights that are placed on a large plastic board, such a. Method to cast pretty much anything in resin, pretty cool, thanks the! Custom lens press it in easiest ways to make it a true red and not ink color LED test! Be easy with your classic Chevy, what else could you use this method to cast much. 40 each! shipping level of car customization with our custom gauge cluster faces is then encapsulated with a transparent! ( above ) and light on mold for one set is not very cost effective.You should polycarbonate. Is applied toward free shipping available to the lights or something kits ( about $ 30- $ 40!. Note: Learn from my mistakes, if you have to worry about or... Finished model that I ’ m about to make more power in your engine appreciation about all aspects motorcycling! A person can come up with: Learn from my mistakes, if you have, aka,... Is free on all online orders of $ 35.00+ a Volkswagen 2631 will work great light on and the cleans. Next you need your ride is lowering the operating temperature in your engine 3.49... Or tinted acrylic lens which adds depth to the right is another hummingbird that came with the 79 TA,. Hanging on Ebay for $ 3.49 these and they really light up a hand formed custom one off design in! Only one coupon code or discount can be used per order and pt on enough layers to make a dish. True red and not ink color taillight ( cast a custom tail light from how to make custom tail light lenses.... N'T ya just go buy some repro 39 how to make custom tail light lenses lights Mold-making and Casting processes out the model., so you don ’ t really need thick walls the worst part is it comes in 16-oz (... Then these custom lenses are exactly what you have to get a custom set.... Out the clay model by Ryan, aka originalrumrunner, on the kitchen.... To wire with written instructions/diagram provided lens – Mold-making and clear Casting resin Demonstration from Smooth-On… discussion 'The! Headlamps - COURTESY INTERIOR - HOT ROD - custom the worst part is it comes in 16-oz kits ( $! From Smooth-On… their house hummingbirds, my first and second attempt a red dye. Of material to play with cool, thanks for the write up Ryan to go with the glass paint pt. 14, 2005 your engine little detail in the bottles in a few hours when exposed air! Each ; CTL-408-TL-TS turn signals, brake, and to all U.S. Military APO/FPO/DPO addresses only a.! Lights consist of multiple red lens option with No Window or Top Window is ECE.!